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Cut to Size Polycarbonate Sheets

Not sure what thickness you need?

Answer a few quick questions and we’ll recommend the best polycarbonate thickness for your project.

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Cut to Size Polycarbonate Sheets

Our cut-to-size polycarbonate sheets are manufactured from high-quality multiwall polycarbonate and professionally cut to your exact measurements. Available in 10mm, 16mm and 25mm, and in Clear, Bronze or Opal finishes, these sheets provide outstanding strength, insulation and long-term weather protection for a wide range of roofing and glazing projects.

Whether you are replacing conservatory roof panels, building a pergola or carport, or need a custom-sized sheet for a workshop, garden room or lean-to roof, we cut every sheet accurately with a tolerance of ±10mm to ensure a reliable fit and easy installation.


Why Choose Cut to Size Polycarbonate?

Cut-to-size polycarbonate allows you to order roofing panels in the exact dimensions you need, eliminating waste and saving time. There is no need for on-site cutting, specialist tools or dealing with leftover offcuts. Every sheet arrives ready to install straight into compatible glazing bars and profiles.

All sheets include a UV-resistant layer to prevent yellowing and maintain clarity and durability over time.


Thickness Options

10mm Polycarbonate Sheets
Ideal for pergolas, canopies, cold frames, small lean-to roofs and general outdoor glazing where a lightweight solution is required.

16mm Polycarbonate Sheets
A popular option for conservatories, garden rooms, workshops and covered outdoor spaces. Offers improved insulation and rigidity.

25mm Polycarbonate Sheets
Best suited for year-round structures, insulated roofing, commercial buildings and installations requiring maximum strength and thermal efficiency.


Colour Options

Clear – Maximum light transmission and excellent clarity for bright, open spaces.
Bronze – Solar-controlling tint that reduces glare and helps manage heat build-up.
Opal – Diffused white finish that softens direct light and enhances privacy.


Typical Applications

Cut-to-size polycarbonate sheets are suitable for:

  • Conservatory roof replacements

  • Pergolas and verandas

  • Carports and shelters

  • Lean-to roofs

  • Greenhouses and cold frames

  • Patio canopies

  • Garden rooms and sheds

  • Covered walkways

  • Outdoor structures and DIY glazing projects

Each sheet is manufactured to your required size, ensuring a precise fit for your installation.


Accessories and Finishing Components

To complete your project, you can request any of the following when generating your secure checkout link:

  • Glazing bars

  • Side flashings

  • End caps

  • Breather tape

  • Aluminium sealing tape

  • Polycarbonate fixings

These components help ensure your installation is secure, weatherproof and long-lasting.


Ordering Process

Ordering cut-to-size polycarbonate sheets is straightforward. Select your preferred thickness and colour, enter the required width and length in millimetres, and choose your quantity. Your price is calculated using your exact sheet area, and you can request a secure checkout link to complete your purchase.


Fast UK Delivery

Your made-to-measure sheets are carefully cut, packaged and shipped across the UK. Delivery times vary depending on the sheet size and quantity, but most orders are completed within a few working days.

Need help working out your roof?

Use our Polycarbonate Roof Calculator

Enter your roof size and we’ll calculate how many sheets, glazing bars and fixings you need, so you can add everything to your basket in one go.

Open roof calculator

Takes under 30 seconds – no login needed.